LEXINGTON// TOBACCO BARN MANTEL CUSTOM: 52" W/ 2 X 24" EXTENSIONS/ 2 BLACK BRACKETS // GRIST MILL: 48" // WEATHERED GREY FINISH
Overview
The Tobacco Barn Non-Combustible Concrete Mantel Shelf is a hand-cast Burncrete™ mantel with a Custom profile, available in 60" or 72" standard lengths plus custom sizing on request. Sourced from the same Burncrete formulation as the standard catalog. Finished in Weathered Grey — a soft grey with cool undertones and gentle highlights — captures the look of timber that has weathered seasons of sun and rain.
OPTIONS & FEATURES
- Non-combustible Burncrete™ casting formulation — safe directly above gas, electric, or sealed-glass fireplaces with no minimum clearance to combustibles
- Hand-painted Weathered Grey finish — individually applied for color depth and natural variation
- Custom profile — authentic to the original timber design
- Two stock lengths — 60" (approx 80 lbs) and 72" (approx 97 lbs); custom lengths available on request
- Realistic woodgrain detail — the natural beauty of cedar, oak, and barn timber without the splinters, expansion, or fire risk
- Includes mounting bracket and fasteners — installs with two anchors into framing or masonry
- Made in the USA by Lexington Hearth — lead time 3-7 business days
- 3-year limited warranty on materials and workmanship
- Customization available — specify length, finish, or special profiles via Expert Fit Review
SPECIFICATIONS
| Design | Tobacco Barn |
| Material | Non-combustible Burncrete™ (concrete-based composite) |
| Profile | Custom |
| Standard Lengths | 60" (≈80 lbs) and 72" (≈97 lbs) |
| Custom Length | Available on request |
| Finish | Weathered Grey |
| Mounting | Includes bracket and fasteners |
| Lead Time | 3-7 business days |
| Warranty | 3-year limited (materials and workmanship) |
| Made By | Lexington Hearth (USA) |
Specifications
| Vendor | ExceptionalFire |
|---|---|
| Title | Default Title |
| SKU | — |
Shipping & Returns
Free shipping across the contiguous US. Ships in 2-6 days from our facility.
All shipments are insured and tracked. You'll receive a tracking number via email within 24 hours of dispatch.
30-day returns on stock items in original condition. Free return shipping if the item arrives damaged or doesn't match the listing.
Warranty
This product is backed by our 5-year limited warranty against manufacturing defects in materials and workmanship.
Warranty covers structural integrity, finish, and hardware. Normal wear, damage from improper installation, and modifications void coverage.
To file a claim, email warranty@exceptionalfire.com with your order number and photos of the issue.
What Our Customers Say
Frequently asked questions
How far does a mantel need to be from the firebox?
The 2021 International Residential Code (IRC R1001.11) requires combustible materials (wood mantels, trim) to be at least 6" from the firebox opening. Add 1" of clearance for every ⅛" the material protrudes from the wall. Non-combustible mantels (concrete, steel, properly-rated mineral cores) can be installed closer or even at zero clearance — check the firebox manufacturer's listing and your local code.
What's the difference between combustible and non-combustible mantels?
Combustible mantels are made of wood or wood-composite materials and must follow strict clearance codes (typically 6"+ from firebox). Non-combustible mantels are concrete, steel, glass, or composite materials with mineral cores — they don't burn or off-gas under heat, so codes allow much tighter installation, often right next to the firebox. For zero-clearance / direct-vent gas fireplaces, non-combustible is usually the only code-compliant option.
How do I install a floating mantel?
Most floating mantels mount via a hidden steel cleat or rod system attached to wall studs (or masonry anchors for stone/brick walls). The mantel slides over the bracket and locks. Installation typically takes 30–60 minutes with basic tools (level, drill, stud finder). Concrete and steel mantels are heavier — verify your wall can support the load (typically 50–120 lb depending on length).
Will the mantel arrive ready to install?
Yes. EF mantels ship fully finished with the mounting hardware included. Standard sizes ship in 5–10 business days; custom sizes are made-to-order in 2–4 weeks. White-glove freight delivery is included on every order.
What's the warranty and return policy?
EF mantels carry a 5-year warranty against manufacturing defects. Quick-Ship / standard-size mantels have a 30-day return window on unused units. Custom-size mantels are non-returnable. Damage in transit is fully covered — file a claim within 48 hours.